A brief analysis of the specific classification criteria for aluminum alloys with typical uses of different grades of aluminum alloys

Classification of aluminum alloy


One series: 1000 series aluminum alloys represent 1050, 1060, 1100 series. The 1000 series is the most aluminum-containing series in all series. The purity can reach above 99.00%. Because it does not contain other technical elements, the production process is relatively simple and the price is relatively cheap. It is the most commonly used series in the conventional industry. Most of the current circulation on the market is the 1050 and 1060 series. The 1000 series aluminum plates are based on the last two Arabic numerals to determine the minimum aluminum content of the series. For example, the last two Arabic numerals of the 1050 series are 50. According to the international brand nomenclature, the aluminum content must reach 99.5% to be qualified products. China's aluminum alloy technical standards (gB/T3880-2006) also clearly stipulates that the aluminum content of 1050 reaches 99.5%. The same reason, the aluminum content of the 1060 series aluminum plate must reach 99.6% or more.


Second series: 2000 series aluminum alloy stands for 2024, 2a16 (LY16), 2a02 (LY6). The 2000 series aluminum plate is characterized by high hardness, and the copper content is the highest, about 3-5%. The 2000 series of aluminum rods are aerospace aluminum and are currently not commonly used in conventional industries.


Three series: 3000 series aluminum alloy stands for 3003 and 3a21. China's 3000 series aluminum sheet production process is relatively good. The 3000 series aluminum rods are mainly composed of manganese. The content is between 1.0 and 1.5, which is a series with better anti-rust function.


Four series: 4000 series aluminum rods represent 4a01 4000 series aluminum sheets belong to the series with higher silicon content. Typically the silicon content is between 4.5 and 6.0%. It is a building material, mechanical parts, forging materials, welding materials; low melting point, good corrosion resistance, product description: heat-resistant, wear-resistant


Five series: 5000 series aluminum alloy represents 5052, 5005, 5083, 5a05 series. 5000 series aluminum rods belong to the more common alloy aluminum plate series. The main element is magnesium, and the magnesium content is between 3-5%. Also known as aluminum-magnesium alloy. The main features are low density, high tensile strength and high elongation. The weight of aluminum-magnesium alloy is lower than other series under the same area. It is also widely used in conventional industries. In China, 5000 series aluminum plates belong to one of the more mature aluminum plate series.


Six series: 6000 series aluminum alloy represents 6061 mainly contains magnesium and silicon two elements, so the advantages of 4000 series and 5000 series are concentrated. 6061 is a cold-processed aluminum forged product, which is suitable for applications with high corrosive and oxidizing requirements. Good workability, easy coating and good processability.


Seven series: 7000 series aluminum alloy represents 7075 mainly contains zinc. Also belonging to the aviation series, it is an aluminum-magnesium-zinc-copper alloy, which is a heat-treatable alloy. It belongs to super-hard aluminum alloy and has good wear resistance. At present, it basically relies on imports, and China's production process needs to be improved.


Eight series: 8000 series aluminum alloy is more commonly used for 8011. It belongs to other series. Most of the applications are aluminum foil. It is not very common for producing aluminum rods.


Nine series: 9000 series aluminum alloy is a spare alloy.


Typical use of aluminum alloy

1050 Extrusion coils for food, chemical and brewing industries, various hoses, fireworks powder

1060 requires high corrosion resistance and formability, but the strength is not high, chemical equipment is its typical use.

1100 is used for processing parts that require good formability and high corrosion resistance but do not require high strength, such as chemical products, food industry equipment and storage containers, sheet metal parts, deep drawing or spinning concave vessels, Welding parts, heat exchangers, printing plates, nameplates, reflective appliances

1145 Packaging and insulation foil, heat exchanger

1199 electrolytic capacitor foil, optical reflective deposition film

1350 wire, conductive strand, bus bar, transformer strip

2011 screws and machined products requiring good cutting performance

2014 is used in applications where high strength and hardness (including high temperature) are required. Aircraft heavy duty, forgings, slabs and extruded materials, wheels and structural components, multi-stage rocket first stage fuel tank and spacecraft parts, truck frame and suspension system parts

2017 is the first 2XXX series alloy to be used in industrial applications. The current range of applications is narrow, mainly for rivets, general mechanical parts, structural and transport structural parts, propellers and accessories.

2024 Aircraft structures, rivets, missile components, truck hubs, propeller components and other structural components

2036 car body sheet metal parts

2048 Aerospace structural components and weapons structural parts

2124 Aerospace structural components

2218 aircraft engine and diesel engine pistons, aircraft engine cylinder heads, jet engine impellers and compressor rings

2219 Space rocket welding oxidizer tank, supersonic aircraft skin and structural parts, operating temperature -270 ~ 300 °C. Good weldability, high fracture toughness, high resistance to stress corrosion cracking in T8 state

2319 Welding electrode and filler solder for 2219 alloy

2618 die forgings and free forgings. Piston and aero engine parts

2a01 Structural rivet with working temperature less than or equal to 100 °C

2a02 Axial compressor blades for turbojet engines operating at temperatures from 200 to 300 °C

2a06 Aircraft structure with working temperature of 150~250°C and aircraft structure rivet with working temperature of 125~250°C

2a10 is stronger than 2a01 alloy and is used to manufacture aircraft structural rivets with working temperature less than or equal to 100 °C

2a11 Medium-strength structural parts, propeller blades, transportation vehicles and building structural parts of the aircraft. Medium strength bolts and rivets for aircraft

2a12 Aircraft skins, bulkheads, ribs, spars, rivets, etc., construction and transportation structural components

2a14 Free forgings and die forgings with complex shapes

2a16 Spacecraft parts with operating temperatures of 250~300°C, welded containers and airtight cockpits operating at room temperature and high temperature

2a17 Aircraft parts with working temperature 225~250°C

2a50 Medium-strength parts with complex shapes

2a60 aircraft engine compressor wheel, wind deflector, fan, impeller, etc.

2a70 aircraft skin, aircraft engine piston, wind deflector, roulette, etc.

2a80 Aeroengine compressor blades, impellers, pistons, risers and other parts with high operating temperatures

2a90 aero engine piston

3003 is used for processing parts parts that require good formability, high corrosion resistance, or require both these properties and work with higher strength than 1XXX series alloys, such as kitchen utensils, food and chemical products. Tanks and tanks for transporting liquid products, various pressure vessels and pipes processed by thin plates with storage devices

3004 all-aluminum can body requires higher strength parts than 3003 alloy, chemical production and storage equipment, sheet metal processing parts, building processing parts, construction tools, various lighting parts

3105 Room partitions, baffles, movable floor panels, gutters and downpipes, sheet forming parts, caps, stoppers, etc.

3a21 Aircraft fuel tanks, oil pipelines, rivets and wires, etc.; industrial materials such as building materials and food

Similar to the 3003 alloy, the 5005 has medium strength and good corrosion resistance. Used as conductors, cookware, instrument panels, shells and architectural trims. The anodized film is brighter than the oxide film on the 3003 alloy and is consistent with the color tone of the 6063 alloy.

5050 sheet can be used as the inner liner of refrigerator and refrigerator, automobile air pipe, oil pipe and agricultural irrigation pipe; can also process thick plate, pipe, bar, profile and wire, etc.

5052 This alloy has good formability, corrosion resistance, candle resistance, fatigue strength and medium static strength. It is used in the manufacture of aircraft fuel tanks, oil pipes, and sheet metal parts for transportation vehicles and ships. Instruments, street lamp brackets and rivets , hardware products, etc.

5056 magnesium alloy and cable sheath rivets, zippers, nails, etc.; aluminum-clad wire is widely used in processing agricultural insect traps, and other occasions requiring high corrosion resistance

5083 For applications requiring high corrosion resistance, good weldability and moderate strength, such as ship, automotive and aircraft welded parts; pressure vessels requiring severe fire protection, refrigeration, television towers, drilling equipment, transportation Transportation equipment, missile components, armor, etc.

5086 For applications requiring high corrosion resistance, good weldability and moderate strength, such as ships, automobiles, airplanes, cryogenic equipment, television towers, drilling rigs, transportation equipment, missile parts and decks, etc.

5154 Welded structures, tanks, pressure vessels, ship structures and offshore installations, transport tanks

5182 Sheets for processing cans, automotive body panels, control panels, reinforcements, brackets, etc.

5252 Used to make decorative parts with high strength, such as decorative parts for automobiles. Bright and transparent oxide film after anodization

5254 Hydrogen peroxide and other chemical product containers

5356 Aluminum-magnesium alloy electrode and wire with a magnesium content greater than 3%

5454 welded structure, pressure vessel, marine facility pipeline

5456 armor plate, high-strength welded structure, storage tank, pressure vessel, ship material

5457 Polished and anodized automotive and other decorative parts

5652 Hydrogen peroxide and other chemical product storage containers

5657 Polished and anodized automotive and other decorative parts, but in any case must ensure that the material has a fine grain structure

5a02 Aircraft fuel tanks and conduits, welding wire, rivets, marine structural parts

5a03 medium strength welded construction, cold stamped parts, welded containers, welding wire, can be used to replace 5a02 alloy

5a05 Welded structural parts, aircraft skin skeleton

5a06 Welded structure, cold forged parts, welded parts, welded parts, aircraft skin parts

5a12 welded structural parts, bulletproof deck

6005 extruded profiles and tubes for structural parts requiring a height greater than 6063 alloy, such as ladders, TV antennas, etc.

6009 car body panels

6010 Sheet: Car body

6061 requires various industrial structures with certain strength, weldability and high corrosion resistance, such as pipes, rods, profiles, etc. for the manufacture of trucks, tower buildings, ships, trams, fixtures, mechanical parts, precision machining, etc. Plate

6063 Architectural profiles, irrigation pipes and extruded materials for vehicles, stands, furniture, fences, etc.

6066 Forgings and welded structural extrusion materials

6070 Heavy-duty welded construction and extruded materials and pipes for the automotive industry

6101 High-strength bars, electric conductors and radiator materials for buses

6151 For die forging crankshaft parts, machine parts and production rolling rings for good forgeability, high strength, and good corrosion resistance

6201 High-strength conductive bar and wire

6205 thick plate, pedal and high impact resistant extrusion

6262 Requires high-stress parts with thread resistance superior to those of the 2011 and 2017 alloys

6351 extruded structural parts of vehicles, water, oil, etc.

6463 Construction and various appliance profiles, as well as automotive decorative parts with a bright surface after anodizing

6a02 Aircraft engine parts, complex forgings and die forgings

7005 extruded material for the manufacture of welded structures that require both high strength and high fracture toughness, such as trusses, rods, and containers for transportation vehicles; large heat exchangers, and cannot be solidified after welding Parts; can also be used to make sports equipment such as tennis rackets and softball bats

7039 Freezer containers, cryogenic instruments and storage tanks, fire pressure equipment, military equipment, armor plates, guides

 

●   Ultrasonic melting technique, single man operation

●   Automatic working from feeding to nose-wire insert, lace sealing, cutting finished products

●   Machine frame adopts aluminum. Anti-rust, durable, easy cleaning and neat.

1. Using ultrasonic fusion technology, only one person needs to operate.

2. The whole machine is automatic from feeding, nose line insertion, edge sealing, cutting finished products.

3. The frame structure is made of aluminum alloy, which is non-rusty, durable, easy to clean and beautiful.

4. The PlC control system is adopted, and the pneumatic components are selected from international brands.

 

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