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If the corundum material is not properly calculated, leading to inadequate strength, concrete seal hardeners can be used to enhance the durability of the floor surface. Today, diamond-troweled floors are primarily categorized into metal and non-metal aggregates. The selection of materials depends on factors such as particle size, gradation, and superior physical and mechanical properties, often including non-ferrous metal aggregates. Typically, the consumption of corundum for a 1-square-meter wear-resistant floor ranges between 3 to 5 kg. However, how can we effectively control material usage during the installation of emery wear-resistant flooring?
First, it's essential to determine the concrete mix ratio and cement grade. If the concrete has a high sand content, low cement content, or is manually mixed without using ready-mix concrete, the amount of corundum should be increased accordingly. Second, it's important to understand the customer’s expected lifespan of the floor before starting the project and calculate the material usage based on those expectations. Third, consider the load that the floor will need to withstand in order to maximize the efficiency and longevity of the flooring. In general, the minimum compressive strength of the base layer is designed to be around 25 MPa to ensure proper performance.
Additionally, it's crucial to conduct regular quality checks during the application process, ensuring that the corundum is evenly distributed and fully integrated into the concrete surface. Proper troweling techniques and timing also play a significant role in achieving the desired hardness and durability. By following these guidelines, contractors can optimize material use while delivering a long-lasting, high-performance wear-resistant floor that meets both functional and aesthetic requirements.