SolidWorks solves Cooper's worries and greatly improves R&D design speed

Cooper (Wuhu) Auto Parts Co., Ltd. has successfully implemented SolidWorks solutions to streamline the design of automotive components, specifically in sealing and fluid systems. This case study highlights how the company leveraged advanced 3D design tools to enhance efficiency, reduce costs, and improve overall product development. **Customer Name:** Cooper (Wuhu) Auto Parts Co., Ltd. **Industry Category:** Automotive Components – Sealing Systems & Fluid Systems **Company Profile** Based in Wuhu, China, Cooper (Wuhu) Auto Parts is a subsidiary of Cooper-Standard Automotive, a global leader in automotive component manufacturing. Headquartered in Novi, Michigan, USA, the company serves top-tier automakers worldwide, offering a wide range of products including body seal systems, fluid handling systems, and shock absorption solutions. Since entering the Chinese market in 2003, Cooper has established multiple production facilities and R&D centers across the country, including in Changchun, Jingzhou, Kunshan, Wuhu, and Chongqing. These operations focus on producing high-quality automotive seals, hoses, and non-metal molds, supporting both domestic and international demand. With a strong global presence, Cooper-Standard operates 78 R&D centers and production sites in 17 countries, employing over 19,000 people. The company prides itself on its technical expertise, advanced manufacturing capabilities, and commitment to innovation. **Facing the Challenge** As a company focused on custom design and tailored solutions, Cooper needed a reliable and efficient CAD platform to support its growing R&D efforts. Previously, the company used 2D CAD and UG software, which proved insufficient for handling the complexity of modern design requirements. While UG offered powerful features, it was difficult to use and slowed down the design process. This led to delays in product delivery and increased costs. To address these challenges, Cooper aimed to unify its global design processes and ensure seamless collaboration among its international teams. The goal was to create a standardized platform that would allow engineers around the world to work efficiently and communicate effectively. **The Solution** After careful evaluation, Cooper chose SolidWorks as its primary design tool. The decision was driven by the software’s intuitive interface, ease of use, and robust 3D modeling capabilities. SolidWorks was adopted as the standard for all tooling design across the company’s global factories, ensuring consistent workflows and better collaboration. “SolidWorks makes design simple and enjoyable,” said Michael Xu, a Design Engineer at Cooper (Wuhu). “Its user-friendly interface, flexible sketching tools, and powerful feature-building functions have transformed the way we work. It’s not just about efficiency—it’s about making design a happy experience.” Since implementing SolidWorks, Cooper has seen significant improvements. The product design cycle was reduced by 50%, ECOs (Engineering Change Orders) dropped by 15%, and sample production costs were cut by 30%. With the integration of CAM solutions, waste was also reduced by 30%. **Looking Ahead** Cooper remains committed to meeting customer needs with high-quality products and exceptional service. By leveraging SolidWorks, the company is better equipped to overcome technical challenges and stay ahead in a competitive industry. “The rapid design capabilities of SolidWorks have shortened our development cycle, enabled faster sample production, and reduced scrap from trial runs,” added Michael Xu. — *Design Engineer, Cooper (Wuhu) Auto Parts Co., Ltd.*

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