SolidWorks solves Cooper's worries and greatly improves R&D design speed

This article highlights the successful implementation of SolidWorks solutions by Cooper (Wuhu) Auto Parts Co., Ltd. in the design of automotive components, specifically within the sealing and fluid systems sectors.

Customer Name: Cooper (Wuhu) Auto Parts Co., Ltd.

Industry Category: Automotive Components – Sealing Systems & Fluid Systems

Cooper-Standard Automotive, headquartered in Novy, Michigan, USA, is a global leader in supplying automotive components to renowned manufacturers worldwide. The company operates through two main divisions: Fluid Division and Body & Chassis. Its product portfolio includes body seal systems, fluid handling systems, and shock absorption and noise control systems. Since entering the Chinese market in 2003, Cooper has established production facilities and R&D centers in cities such as Changchun, Jingzhou, Kunshan, Wuhu, and Chongqing, focusing on the manufacturing of body seals, hose parts, and shock absorption products. This strategic expansion has helped the company solidify its position in the Chinese automotive industry.

Cooper (Wuhu) Auto Parts Co., Ltd. is a wholly-owned subsidiary of Cooper Standard Auto Parts Co., Ltd. The company combines technology, manufacturing, and service, specializing in the production and sale of automotive parts like seals, shock absorbers, hoses, and non-metal molds. With a strong reputation in global automotive rubber sealing products, Cooper provides advanced technologies for top-tier automakers such as GM, Ford, Chrysler, and Toyota. The company operates over 50 production bases and research centers across four continents, leveraging extensive management experience and technical expertise.

Cooper primarily focuses on customized design and develops R&D plans based on customer requirements. The company aims to bring cutting-edge technology, design, and development practices to the Chinese market and establish itself as a leader in selected fields. Previously, the company relied on 2D CAD and UG software for design tasks. However, these tools struggled to keep up with the technological advancements introduced from abroad. While UG offered powerful features, its complex interface and low efficiency significantly hindered the design and development process, causing delays in product delivery.

With 78 R&D centers and production operations spread across 17 countries, Cooper's global teams needed a unified platform to ensure seamless collaboration. A shared operating interface was essential for barrier-free communication and focused design work.

To address these challenges, Cooper chose SolidWorks as its core design solution. Not only did the company believe that SolidWorks would greatly enhance their workflow, but it was also officially adopted as the standard tooling design software across all global factories, ensuring a unified design platform and efficient global collaboration.

"SolidWorks is easy to learn and use, with a clear and dynamic user interface," said Michael Xu, a Design Engineer at Cooper (Wuhu). "Its flexible sketching and inspection functions, along with powerful feature building and part assembly controls, make the design process simple and enjoyable." He added, "Designing complex products and drawings no longer feels tedious or frustrating. Instead, SolidWorks brings joy and creativity to the engineers, embodying the 'Happy Design' philosophy that emphasizes the pleasure of the design process."

In terms of efficiency and productivity, Cooper found that adopting SolidWorks significantly improved their design and development workflow. After implementing SolidWorks, the product design cycle was reduced by 50%, ECOs were cut by 15%, and sample production costs dropped by 30%. Additionally, the integration of CAM solutions led to a 30% reduction in waste.

Cooper remains committed to meeting the evolving needs of its customers with high-quality products and exceptional service. With the support of SolidWorks, the company continues to overcome technical challenges and strive for leadership in the industry.

"The rapid design capabilities of SolidWorks have shortened the product development cycle, enabled faster sample production, and reduced trial production waste," said Michael Xu.

— Michael Xu, Design Engineer, Cooper (Wuhu) Auto Parts Co., Ltd.